Welcome to your Course "Energy Management and Audit" This course gives you the basic fundamental understanding regarding the Energy Management and Audit.
The Course is design for the students, professionals who wants to clear the fundamental understanding of the Energy Management and Audit. Outline of the Course:
1] Concept of Energy Management and Energy Audit
Definition of Energy Management
Objectives of Energy Management
Definition of Energy Audit
Need of Energy Audit
2] Types of Energy Audit
Preliminary Energy Audit (Walk-through audit)
Scope of Preliminary Energy Audit (Walk-through audit)
Detailed Energy Audit (Diagnostic Energy Audit
Ten Steps methodology for detailed energy audit
Plan and Organise Visit
Walk through audit of the set up
Informal interview with production or plant manager or incharge.
Conduct brief meeting / awareness program on energy audit with all divisional heads and persons concerned.
Primary data collection, process flow diagram, energy utility diagram
and collection of any other relevant datas.
Conduct survey and monitoring
Conduct detailed trials / experiments for the selected energy guzzlers
Analysis of energy use
Identification and development of energy conservation opportunities
Cost benefit analysis
Reporting & presentation to top management on findings
Implementation, commissioning and follow up
3] Energy Conservation Opportunities
Identification of Energy Conservation Opportunities
Technical Feasibility
Economic Feasibility
4] Energy Conservation Measures
Classification of Energy Conservation Measures
Short Term : Low Cost Measures
Medium Term : Medium Cost Measures
Long Term : High Cost Measures
5] METHODOLOGY FOR DETAILED ENERGY AUDIT
Introduction about the Plant
General Plant details and descriptions
Energy Audit
Component of Production cost (Raw Materials, Energy, Chemicals, Manpower, Overhead)
Major Energy use and areas
Brief description of manufacturing process
Process flow diagram and major unit operation
Major Raw material inputs, quantity and costs
List of Utilities
Brief Description of each utility
A] Electricity
B] Steam
C] Water
D] Compressed Air
E] Chilled Water
F] Cooling Water
Flow chart showing flow rate, temperature, pressures of all input-output streams Water balance for entire industry
A] Electricity
B] Steam
C] Water
D] Compressed Air
E] Chilled Water
F] Cooling Water
Specific energy consumption
Boiler efficiency assessment
Thermic fluid heater performance assessment
Furnace efficiency analysis
Cooling water system performance assessment
DG set performance assessment
Refrigeration system performance
Compressed air system performance
Electric motor load analysis
Lighting System
List of options in terms of No Cost/Low Cost, Medium Cost and High investment cost, Annual energy and Cost savings and Payback
Implementation plan for energy saving measures
6] Types of Energy Costs
Fuel Cost
Power Costs
7] Benchmarking of Energy Performance
Benchmarking of Energy Performance Parameters in Cement Industry
Benchmarking of Energy Performance Parameters in Textile Industry
Benchmarking of Energy Performance Parameters in Paper Industry
Benchmarking of Energy Performance Parameters in Power Plant
Benchmarking of Energy Performance Parameters in fertilizer plant
Benchmarking of Energy Performance Parameters in foundry unit
Benchmarking of Energy Performance Parameters in Air conditioning (A/c) plant
8] Plant Energy Performance
Numerical on Plant Energy Performance
9] Fuel and Energy Substitution
10] Energy Audit Instruments