Part- 2A - Hydrocarbon Process Fire Hazards and Controls
How to detect fire? Different types of Smoke detectors, Ionization devises, Radiation detectors, heat detectors, thermal lag, fire fighting equipment.
Fire extinguishers marking and identification, different types of fire extinguishers.
Use of water fire extinguishers, foam fire extinguishers, dry powder fire extinguishers.
Use of CO2 extinguishers, wet chemical fire extinguishers, Vaporizing liquid extinguishers.
Equipment sighting, Fire extinguishers maintenance.
Extinguishing media - Removing the Oxygen, heat.
Application of water, foam, dry chemical powder, CO2, and Vaporizing liquids as per different classes.
Part 2B
Fire fighting Training.
Types of fire fighting equipment:
Fire blankets, Hose reels. automatic sprinklers, Drenches, Hydrants and foam inlets. Learn about Extinguishing media. Removing the fuel, Oxygen and heat.
Different classes of fire and extinguishing media, water, foam, dry chemical powder, CO2, Vaporizing liquids.
What is Means of Escape. Safe escape travel distance vs time.
Escape from stairs, pass ways, doorways,
What is one unit width of escape?
Fire resistance Glass doors and smoke control doors. Fire door quality. emergency lighting.
Part-2C
Set up of emergency lighting. Exit doors and directional signs. emergency exit and escape root signs.
Assembly points. Emergency evacuation procedures.
Who is the Fire Marshal and Warden and their duties.
Fire drills, roll calls and how to find missing personnel.
Safety provision for the disabled persons.
Part-2D Plant Start up and Shut down Hazards
Plant start up and shut down practice. safe startup and shutdown operating procedures and instructions.
Danger of air inclusion with hydrocarbons and control of explosive hazards.
How the formation of hydrates will occur?
Corrosive, Toxic fluids and gasses.
What are the Safety Critical elements.
Startup and thermal shocks precautions and control.
Different causes of Catastrophic failures.
How the thermal shocks will occur? Control of thermal shocks.
Procedure of startup operations.
Special Valves operation and interlocking system.
Safe application of valve keys. Design and Color system of valve keys for safe operations.
Procedure of shutdown operations.
Part-2E Plant Start up and Shut down Hazards
The presence and removal of Water and Hydrates from hydro carbons.
How to Control Water Hydrates? How to Remove water?
Removal of water by Gravity Separation Method.
Procedure of oil Separation by Centrifugal System.
Procedure of water removal Process. Procedure of Vacuum Dehydration, air stripping and Natural evaporation.
Procedure and description of different methods of hydrate removal.
Testing and commissioning hazards. HAZOP study of risk and Assessment.
Commissioning process and inspections.
Procedure and description of Commissioning process in detail.
Confirmation of Pipe work and system integrity.
Procedure of commissioning of Instrumentation and Alarms.
Detail procedure of commissioning of Pipelines and vessels and all the other Vessels.
Commissioning of Ancillary Equipment, and Instruments.
Finally commissioning and start-up of the Plant.
Detail procedure of Shutdown process.
Plant Commissioning Procedures and Trials.
Commissioning and Handover Procedure of the Plant to the department.