NEBOSH-Hydrocarbon Process Fire Hazards and Controls, Part-2

Process Start up and Shutdown Fire Hazards and Controls,

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NEBOSH-Hydrocarbon Process Fire Hazards and Controls, Part-2

What You Will Learn!

  • Learn about detection of fire. Smoke detectors, Ionization devises, Radiation detectors, heat detectors, thermal lag, fire fighting equipment.
  • Learn about fire extinguishers marking, types of fire extinguishers, use of water fire extinguishers, foam fire extinguishers, dry powder fire extinguishers,
  • Learn about the use of CO2 extinguishers, wet chemical fire extinguishers, Vapourizing liquid extinguishers. Equipment sighting, Fire extinguishers maintenance
  • Learn about extinguishing media - Removing the Oxygen, heat. Application of water, foam, dry chemical powder, CO2, and Vapouring liquids as per different class
  • Learn about Fire fighting Training, Types of fire fighting equipment used like fire blankets, hose reels etc.
  • Learn about Automatic sprinklers, Drenchers, Hydrants and foam inlets etc.
  • Learn about Extinguishing media. Removing the fuel, Oxygen and heat.
  • Learn about Class of fire and extinguishing media, water, foam, dry chemical powder, CO2, Vapourizing liquids
  • Learn about Means of Escape. Escape travel distance vs time. escape from stairs, passways, doorways, what is one unit width of escape?
  • Learn about Glass doors and smoke control doors. Fire door quality. emergency lighting.
  • Learn sbout set up of emergency lighting, exit doors and directional signs, emergency exit and escape root signs
  • Learn about Assembly points. Emergency evacuation procedures. Fire Marshal and warden and their duties.
  • Learn about Fire drills, roll calls and missing personnel. safety provision for the disables.
  • Lear about the Plant Start up and Shut down Hazards as follows:
  • Learn Start up and shutdown practice. safe startup and shutdown operating procedurees and instructions. Mixing of air with hydrocarbons as explosive hazard
  • Learn about formation of hydrates. Corrosive and Toxic fluids and gasses. Safety Critical elements. Startup and thermal shock. Causes of Catestrophic failures.
  • Learn about Thermal shocks. Control of thermal shocks. Procedure of startup operations.
  • Learn about shutdown operations. Valves interlocking system and valve keys. Colours of keys.
  • Learn about Presence and removal of Water and Hydrates. How to control water hydrates?
  • Learn about how to Remove water? Removal of water by Gravity Separation Method.
  • Learn about Oil Separation by Centrifugal System. Water Removal Process. Vacuum Dehydration. Air stripping. Natural evaporation.
  • Learn about Summary of methods of hydrate removal. Testing and commissioning hazards. HAZOP study of risk and Assessment. Commissioning process inspections.
  • Learn about Commissioning process in detail. Pipe work and system integrity. Commissioning of Instrumentation. Commissioning of Alarrms.
  • Learn about Commissioning of Pipelines and vessels. Commissioning of all the Vessels, Ancillary Equipment, and Instruments.  Commissioning and start-up.
  • Learn about Shutdown procedure. Commissioning Procedures and Trials. Commissioning and Handover Procedure.

Description

Part- 2A - Hydrocarbon Process Fire Hazards and Controls

How to detect fire?  Different types of Smoke detectors, Ionization devises, Radiation detectors, heat detectors, thermal lag, fire fighting equipment.

Fire extinguishers marking and identification, different types of fire extinguishers.

Use of water fire extinguishers, foam fire extinguishers, dry powder fire extinguishers.

Use of CO2 extinguishers, wet chemical fire extinguishers, Vaporizing liquid extinguishers.

Equipment sighting, Fire extinguishers maintenance.

Extinguishing media - Removing the Oxygen, heat.

Application of water, foam, dry chemical powder, CO2, and Vaporizing liquids as per different classes.

Part 2B

Fire fighting Training.

Types of fire fighting equipment:

Fire blankets, Hose reels. automatic sprinklers, Drenches, Hydrants and foam inlets. Learn about Extinguishing media. Removing the fuel, Oxygen and heat.

Different classes of fire and extinguishing media, water, foam, dry chemical powder, CO2, Vaporizing liquids.

What is Means of Escape. Safe escape travel distance vs time.

Escape from stairs, pass ways, doorways,

What is one unit width of escape?

Fire resistance Glass doors and smoke control doors. Fire door quality. emergency lighting.

Part-2C

Set up of emergency lighting. Exit doors and directional signs. emergency exit and escape root signs.

Assembly points. Emergency evacuation procedures.

Who is the Fire Marshal and Warden and their duties.

Fire drills, roll calls and how to find missing personnel.

Safety provision for the disabled persons.

Part-2D Plant Start up and Shut down Hazards

Plant start up and shut down practice. safe startup and shutdown operating procedures and instructions.

Danger of  air inclusion with hydrocarbons and control of  explosive hazards.

How the formation of hydrates will occur?

Corrosive, Toxic fluids and gasses.

What are the Safety Critical elements.

Startup and thermal shocks precautions and control.

Different causes of Catastrophic failures.

How the thermal shocks will occur? Control of thermal shocks.

Procedure of startup operations.

Special Valves operation and  interlocking system.

Safe application of  valve keys. Design and Color system of valve keys for safe operations.

Procedure of shutdown operations.

Part-2E Plant Start up and Shut down Hazards

The presence and removal of Water and Hydrates from hydro carbons.

How to Control Water Hydrates? How to Remove water?

Removal of water by Gravity Separation Method.

Procedure of oil Separation  by Centrifugal System.

Procedure of water removal Process. Procedure of Vacuum Dehydration, air stripping and Natural evaporation.

Procedure and description of different  methods of hydrate removal.

Testing and commissioning hazards. HAZOP study of risk and Assessment.

Commissioning process and inspections.

Procedure and description of  Commissioning process in detail.

Confirmation of  Pipe work and system integrity.

Procedure of commissioning of Instrumentation and Alarms.

Detail procedure of commissioning of Pipelines and vessels and  all the other Vessels.

Commissioning of Ancillary Equipment, and Instruments.

Finally commissioning and start-up of the Plant.

Detail procedure of Shutdown process.

Plant Commissioning Procedures and Trials.

Commissioning and Handover Procedure of the Plant to the department.

Who Should Attend!

  • Degree or Diploma in Mechanical, civil, or Electrical Engineering is preferable. Graduates in Science, Arts and Commerce can also be considered.

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Tags

  • Fire Safety

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Lectures

7

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